Tote Fill-Rate Inspection
Overview
This 3D vision solution measures the share of usable tote volume occupied by stored items and estimates remaining available capacity. It provides warehouse teams with actionable data to consolidate shipments into fewer totes, optimize storage space, reduce operational costs, and support lean warehouse workflows.
Key Challenges
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2D vision cannot capture depth data, leading to volume estimation errors and wasted storage space -
Conventional algorithms struggle to reliably handle tote formats ranging from single-compartment to 2-, 4-, and 6-compartment dividers -
Without real-time fill-rate data, dynamic storage optimization and shipment consolidation remain difficult to implement
Key Advantages
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A single unified algorithm supports all tote formats: single, dual, 4- and 6-compartment designs
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Sub-2-second measurement cycle, with <5% repeatability error, built for high-throughput warehouse operations
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Flexible virtual cell partitioning, with configurable cell dimensions to match specific operational requirements
